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Knowledge About Sourcing in China |
| >>>>>> Questions
and Answers
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| 1. |
How much savings can we expect by
sourcing from China? |
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2. |
What is the general process of
sourcing in China? Is it an easy job? |
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| 3. |
How is your quality level and
supply capability? |
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4. |
I have heard a lot
stories about failure in sourcing in China, what is
the reason? Is it risky? |
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| 5. |
What are your current customers
for reference? |
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6. |
What kinds of items
are suitable for sourcing in China? |
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| 7. |
How to prepare a good inquiry for
you? How long is your quotation time? |
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8. |
How long can you make
a sample for approval? |
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| 9. |
What is your payment term for
tooling costs? Is it a risk for us? |
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10. |
How long will you be
prepared for production? |
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| 11. |
What is the production time for
each delivery? |
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12. |
How do you do your
quality control jobs? |
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| 13. |
How do you choose your
manufacturing plants? |
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14. |
How about the
shipping time from China to here? |
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| 15. |
What is the easiest way for
handling the shipment? Can you ship to our
door? |
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16. |
We have our own
shipping agency, can you ship to them? How is the
costs difference between you and them? |
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| 17. |
What are the import duties? |
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18. |
Is it a complicated job to clear
the customs, and all the paper works for import?
How to handle with that? |
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| 19. |
How is your payment term? |
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20. |
How about if the quality of your
delivered products do not meet our requirements?
How will you make compensations? |
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| 21. |
How would you offer your service
to us? |
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>>>>>>
Answer |
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1: |
| How much
savings can we expect by sourcing from
China? |
Generally, you can expect 15-40%
savings by sourcing from China. It varies
by the types of the products: the more
labor intensive jobs, the more savings:
such as machining jobs, and metal assembly
jobs. Because of the manpower costs in
China is rather low.
Sourcing from China will help to save your
purchasing costs and improve your market
competitiveness significantly.
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2: |
What is the general process of
sourcing in China? Is it an easy job? |
Sourcing from China is quite easy with
us, you only need to prepare to send us
the inquiry, we will handle the rest.
The general process is: |
| Inquiry,
Quotation, Price
Confirmation: 15 days |
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| Building
mould and tooling, initial
samples approval: 20-60
days |
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| Mass Production
and delivery for each
order: 30-45 days |
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First you may need to
send us inquiries with samples and
drawings, and annual usage quantity, we
will quote you within 10 days the price
and feasibility study for your
products.
If the price is
acceptable for you, we will build the
tooling and mould and do quality checking
jobs for you. Initial samples will be
offered to you around 20- 60 days. After
that, there may be some feedbacks from
you and some correction jobs, this will
take another 15-20 days. Then we are
ready for mass production for your
order.
For each order delivery,
generally it will take 30-45days for
production, then we can ship out the
goods for you.
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3: |
How is your quality level and supply
capability? |
We are implanting ISO/TS16949 quality
systems, and are using numerical
controlled CNC to work, all our casting
subcontractors are ISO9000 certified
shop. We can also do process control as
customer requires, PPAP, SPC ect. |
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4: |
I have heard a lot stories about
failure in sourcing in China, what is the
reason? Is it risky? |
The key factors for the success of
souring in China include:
1) precise technical
translation,
2) good facilities with
engineering team having good knowledge
about customer's quality
requirements
3) deep knowledge and
experiences about Chinese local
industry, technology level and price
level,
4) local on time, at
sight technical support and quality
control jobs,
5) shipping service to
customer's warehouse and foreign currency
transaction service.
We have combined all
these factors within our company.
To ensure your sourcing jobs
successful, you need a good partner and
support system like us.
Without this system, randomly choosing
manufacturing plants by searching the
internet is generally risky, some failure
story may have the following reasons:
• Some times the plant in
reality may not be same it is on
internet;
• The American technical
drawings are quite different from Chinese
drawings. Very few plant engineering team
have professional English translators.
For an English drawing, if only 5-8% of
the specifications are mistranslated or
not well understood at the beginning, in
mass production situation will be out of
control.
• Without local quality
control jobs at sight, customer can only
see products when they arrive warehouse,
30-40 days after shipment. For a
component with 20-30 spec requirements,
it is of high possibility that some thing
may go wrong when customers finally
receive it.
• Without local quality
control audit, when something is found to
be wrong by customers 1 month after
shipment, it is generally not an easy job
for the Chinese speaking plant engineers
to understand correctly and effect good
correction jobs. And for corrections
based on feedback from overseas customers
after 1-2 month, it is always very time
and money costly. |
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5: |
What are your current customers for
reference? |
Our current customers include world
class companies, some of them are:
Ingersoll Rand, INA, Medeco, Varianta
ect. |
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6: |
What kinds of items are suitable for
sourcing in China? |
The most suitable components are:
• Higher volume parts: develop an
new product from far away offshore
country will involve a lot of jobs and
costs: building new tooling, quality
control, new process control, customer
feedbacks and confirmation ect. If the
purchasing quantity is big and not so
many items, it is economic that with
limited efforts, customer will save
significant purchasing costs.
• Labor intensive parts:
If labor costs such as machining
,welding and assembly are the major costs
portion of a component, it is a suitable
part for sourcing from China, as the
labor costs are low in China, and in this
way, it will save good purchasing costs
for customers. |
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7: |
How to prepare a good inquiry for you?
How long is your quotation time? |
It is very helpful for customer to
send the inquiries with drawings,
expected purchasing quantity, and
samples. Samples are always very helpful
for us to give a confirmed price and
figure out correct manufacturing
process.
Generally, it will take 7-10 days for
us to send out a quotation and
feasibility study report. |
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8: |
How long can you make a sample for
approval? |
For simple machining, we can send out
samples within 7-10 days. For casting and
stamping jobs that need new tooling, We
can generally finish building the new
mould and tooling and submit initial
samples within around 45-60 days, with
all the material certificates and size
and tolerance checking reports. |
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9: |
What is your payment term for tooling
costs? Is it a risk for us? |
For the tooling costs, customer only
need to pay 40% in advance, we will bear
the rest of the costs from our side.
After sample approval, customer pay the
rest 60%. In this way, we will share the
risks in development of a product
together with customers. If the project
turns out failure due to some reasons, we
will return the 40% down payment to
customers. |
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10: |
How long will you be prepared for
production? |
When the initial samples are finished
and confirmed, mass production is ready.
Generally, it will take 45-60 to be ready
for mass production from ordering
time. |
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11: |
What is the production time for each
delivery? |
30-45 days. |
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12: |
How do you do your quality control
jobs? |
• When any new drawings coming to
us, we will have professionally trained
translator to do all the technical
translations, turn all the specifications
detailed into Chinese;
• Based on the requirements of
the products, we will design the most
suitable manufacturing process to work
out the parts;
• Before building tooling and
mould, our quality engineering team will
study the drawings carefully, establish
process control and final quality
standards, and clarify the potential
problems in manufacturing process;
• When the mold and tooling are
finished, our engineering team will check
the material, make full size checking of
the samples, improve the manufacturing
process, and offer the initial samples
for customer confirmation with full lay
out report.
• And if there is some
feedbacks from customer, we will ensure
that further corrections are made in
time. Once the samples are approved, we
will be ready for mass
production.
• For mass production, we will
have process control quality system to be
established, and all products are
carefully checked before delivery. SPC
can be implanted in mass production. |
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13: |
How do you choose your casting
manufacturing plants? |
We choose the most suitable plants by:
quality, price, previous experiences in
similar products, cooperative and honest
business behavior. In this way, we will
arrange the most suitable plant to work
for our castings. |
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14: |
How about the shipping time from China
to here? |
Generally, 16 days to west coast of
US, 28 days to US east coast, 18 days to
major European seaport. Another 5 days
for import custom clearance, 5 days for
inland transportation.
Totally, it will take 30-45 days for
goods arrive customers' warehouse. |
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15: |
What is the easiest way for handling
the shipment? Can you ship to our
door? |
We can ship directly to customers'
warehouse, and help to handle all the sea
and air shipment, import duty and
documentations, and inland transportation
jobs. So, customers can wait for goods
arrive warehouse easily. |
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16: |
We have our own shipping agency, can
you ship to them? How is the costs
difference between you and them? |
We can also cooperate with the
shipping agency that customer familiar
with, send goods to major Chinese seaport
or major US or European seaport, let them
do the rest of shipping jobs.
But generally, our total costs from
China is 20-30% lower than customer's
domestic agencies. |
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17: |
What are the import duties? |
Generally, it is around 3%. In some
cases, it is 0%. |
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18: |
Is it a complicated job to clear the
customs, and all the paper works for
import? How to handle with that? |
| We can help customers to do all the
shipping, custom clearance, and inland
transportation jobs to send goods directly
to customers warehouse. This will make the
souring jobs very easy for customers. |
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19: |
How is your payment term? |
We require 80-100% payment against
delivery for new customers. But for this
payment term, we can consider some price
discount for customers.
For trusted long term customers, we
can consider payment at receipt of
goods. |
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20: |
How about if the quality of your
delivered products do not meet our
requirements? How will you make
compensations? |
| We will be fully responsible for the
quality problems. If customer receive
unqualified products, we will air ship the
components at our costs and compensate by
full replacement of products. |
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21: |
How would you offer your service to
us? |
In both US and Europe, we have local
representative for customers to
communicate with, and we have fluent
English speaking customer service people
to translate all your requirements into
Chinese for engineering team to execute
your requirements.
For shipment, to make it easier for
you, we can ship directly to your
warehouse. |
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